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| Rings shown were cut from 3" aluminum billet. The rings were nested and cut with 1/16" separation. Normally this would take 2 pieces of material with conventional cutting methods. |
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| This is an example of "concept to reality." On the left is the original bulkhead and on the right is the new bulkhead. We worked with an existing product, reverse-engineered the product, and then re-engineered the modifications to produce the new version. The center part was cut out of wood and used by the customer to perform an inexpensive "live-fit" check of the new design. |
| Waterjet cutting is a highly accurate, low cost alternative to die cutting, CNC machining, plasma arc cutting, and laser cutting. Our Omax™ 55100 machines utilize a computer control system to guide a high-pressure stream of water and abrasive media through a small nozzle to cut complex and intricate shapes in a variety of materials. Waterjet cutting tackles jobs often considered too costly or impossible with conventional methods.
Economical:
- We can convert your existing CAD files, sketches, hand drawings, or even photographs into cut products using our system’s advanced software.
- Eliminates the need for dies, holding fixtures, CNC programs
- Part nesting for higher material yield
- Ability to cut multiple layers
- Low cost for single parts or large run production
- Secondary operations are virtually eliminated leaving a finished edge
- Fast turnaround
- Narrow Kerf – less waste
Accuracy/Quality:
- Holds tolerances down to +/- .005” in most cases
- Edges free from burrs and resemble a sandblasted surface
- Edge quality can be adjusted through cutting speed
- Flexible materials cut with less taper than with die cutting
- Cut quality typically needs no further processing and allows you to use ”as is”
Benefits:
- Cool method of cutting
- No thermal stresses – a concern for metals, plastics, glass & rubber
- No mechanical stresses
- Cuts conductive/non-conductive materials not possible with conventional methods
- Easily cuts brittle and soft materials
- Cuts a wide range of material thicknesses
- Environmentally friendly – clean process without use of gases or oils
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