Is
waterjet cutting economical?
Yes.
There are many ways the process proves to be
a time and cost saver:
- Eliminates the need for
dies, holding fixtures, and special set-ups
- Parts can be nested for
higher material yield
- Ability to cut multiple
layers of material
- Low cost for prototype parts
or large run production
- Edge finish reduces or
eliminates the need for secondary processing
operations
- Fast turnaround –
virtually no set-up
- Narrow kerf – less
material waste
- Cuts both non-metallic and
metallic materials without heat
How does abrasive waterjet cutting compare to
other processes?
- Saws (Bandsaws) –
Waterjet is faster, requires less labor, can
cut harder materials, cuts tightly curved
shapes and can make holes.
- Lasers – In most
cases waterjet cuts thicker materials, all
types of reflective metals, and non-metallic
substrates leaving no heat affected zones.
- Wire EDM – Where
+/-.005 tolerance is required, waterjet is
faster, less expensive, can cut non-metallic
substrates and can make holes.
- Plasma / Gas Torch Cutting
– Waterjet is more accurate and can
cut cleaner, “ready to use” edges
and no secondary process is required.
- Traditional Machining –
Waterjet requires no tooling or set up and
can cut harder materials. There is less material
waste which optimizes parts yield.
Does waterjet cutting have
a high degree of Accuracy? What about Quality?
Yes
to both. Here are examples:
- Holds tolerances down to
+/- .005” in most cases
- Edges are free from burrs
and resemble a sandblasted surface
- Edge quality can be adjusted
through cutting speed
- Flexible materials can be
cut with less taper than with die cutting
- Cut quality typically needs
no further processing and allows you to use
”as is”
- Intricate, complex shapes
with small inside corners can be easily cut
- Soft materials can be cut
without distortion
- CNC controlled - parts
are repeatable
What material sizes can you
cut?
Our machine cutting envelope
area is 55 x 100 inches but we can handle material
up to 63 x120 inches within the machine bed.
Please contact us for your oversized cutting
needs. We have the capability to handle larger
shapes with multiple set ups.
How thick or thin can you cut?
We can cut thicknesses
from .003 up to 6 inches.
How do
you charge?
Each job is priced individually based upon machine
run time, the material selection, and the quantity
of parts.
What
types of electronic files can you accept?
We prefer .DXF format but we can also accept
Solid Works, AutoCAD, Adobe Illustrator or any
of the following suffix extensions: *.A,*.AI,
*.ART, *.CAM, *.CDL, *. CMX, *.DWG, *.EPS, *.HPG,
*.HPGL, *.IGES, *.IGS, *.N, *.NC, *.NCC, *.ORD,
*.PDF, *.PLT, *.PRF, *.PTE, *.SHX, and *.TXT.
What
if I don’t have an electronic file, can
you work from blueprints, hand sketches or artwork?
Yes, we can scan your drawing, sketch or artwork
and provide you a quote. If extensive re-creation
of artwork is required, we will create a CAD
file that can be waterjet cut for you.
What
do you need from me to cut a job?
Please refer to our Get
a Quote page. We need a drawing
or file of the part you want cut, the material
type and thickness, the quantity of parts you
want, if you want to provide material or would
like us to provide it and job completion date.
How does
a waterjet work?
Please see this
video.
Is waterjet machining
a green process?
Yes, it is an environmentally
friendly process that uses no gases or chemicals
.
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